Designing polycarbonate swimming pool enclosure for OEM and ODM businesses is a step-by-step process that involves four main stages:
1. Design considerations
2. Analysis of structural properties of components
3. Material selection
4. Actual construction, testing and delivery of the final product.
At every stage, components should be tested and their quality validated. This is to ensure, they meet the required quality and safety standards. Normally, the manufacturing company will involve all product distributors and resellers in this process.
This is a crucial stage in the manufacturing process. It is at this point that the polycarbonate swimming pool manufacturer will begin to conceptualize a design. This may include:
- Materials requirements
- Relevance to as a specific environment
Again, all swimming pool enclosure resellers and distributors must work closely with the engineering/design team. Engineers will be depending on this information to figure out what exactly they need.
It involves a series of processes where a design may be taken through different verification procedures before a final decision is made. Remember, a mistake at this point will definitely affect the functionality and overall performance of the final product.
This will involve product specification. All these details should be documented in the form of a CAD drawing. The final drawing will have all specifications.
Here, the parties involved will depend on a design loading requirements. Of course, it must conform to the standards set by the regulatory authorities.
Analysis of structural properties of components
With the right design, it is now time to analyze every section of the swimming pool enclosure. That is, for the pool structure, sliding frame and cover materials. It should also include all elements that will be used in the assembly process such as fasteners.
There are three main structural properties every engineer should analyze. They include the following:
1. The size of the enclosure – this will be determined by the swimming pool size and area that should remain around the pool.
2. Design loading – choose a rigid frame that meets the building code within that specific locality.
3. Design – review the design and consider any frames or sections that may require reinforcement.
The choice of materials will also depend on the specific design mentioned in section 1 above. That is, whether clients require opaque, tinted or clear swimming pool covers. Again, whether the frames should be painted or not.
Important sections to consider include:
1. Framing members – a sating anodized aluminum alloy is a perfect choice for this. You can opt for 6061-T6 or 6063-T5. This aluminum is also used to construct pool enclosure doors.
3. Swimming pool track – have a reinforced concrete deck and aluminum alloy 6063-T5.
4. Rollers – stainless steel
5. Fasteners – stainless steel
Actual construction, testing and delivery of the final product
All components are cut to size in the factory and their quality tested. The final product is usually assembled on site. This should take a very short time since, it will involve fixing sections that had already been cut.
In summary, all these stages are crucial in the fabrication of the swimming pool enclosure system. It is therefore important to verify every section to ensure that they meet the required quality criteria. Again, choosing a reputable company to go about this business is also important.