Thermoforming

Thermoforming is a widely used process for shaping polycarbonate sheets in various industries. It is commonly used in the manufacture of products such as dome skylights, motorcycle windshields, helmets, and more. Excelite polycarbonate sheets are designed for thermoforming on standard equipment, offering flexibility in shaping methods and applications.

There are several methods of thermoforming polycarbonate sheets, including drape forming, heat forming, and vacuum forming. Among these, vacuum forming and drape forming are the most frequently used because of their efficiency and flexibility.

When compared to acrylic sheets, polycarbonate sheets require more careful control during the thermoforming process because of their unique properties. It's essential to dry polycarbonate sheets before thermoforming because of their water absorption rate of 0.3%. Failing to adequately dry the sheets can cause bubbling during the process.

One important consideration during thermoforming is the hard coating on polycarbonate sheets. While heating makes the polycarbonate sheet flexible, the hard coating is not similarly flexible and may crack under heat. If thermoforming is required for your project, consult with the Excelite team for a special hard coating designed to withstand this process.

Polycarbonate Thermoformed Skylight

Thermoformed skylights are an eco-friendly solution for daylighting systems, allowing natural light to permeate indoor spaces while providing insulation.

Thermoforming Machine

Our state-of-the-art thermoforming machines are imported from the USA. We use IR heating ovens to evenly heat the polycarbonate sheets, ensuring optimal conditions for thermoforming

Drape Thermoformed Skateboard

Skateboards crafted through drape thermoforming boast a perfect curve, strengthening them and more flexible. This process allows for the creation of durable, high-performance skateboards with superior resilience.

Why Choose Excelite?

With over 15 years of industry experience, Excelite specializes in the fabrication of polycarbonate and acrylic products, ensuring top-notch quality and precision. We are committed to providing the best manufacturing solutions tailored to your unique requirements.

Whether you have a detailed drawing or just an idea, our team of professionals is ready to turn your vision into reality. Enjoy the benefits of our services, including: